![]() If the inside will show and the outside is hidden, such as on most kitchen cabinets, you can place the pocket holes on outside faces.ģ. If the outside of your box will show, like on an entertainment center, you’ll want the pocket holes on the inside faces. Determine where you want to drill your pocket holes. Plywood is great for larger structures.Ģ. Smaller structures can be built from solid-wood. ![]() Figure out the dimensions of the “box” you need to create, and then cut the pieces to size. So, building boxes is something you’ll definitely want to know how to do.ġ. Kitchen cabinets, bookcases, closet and garage organizers, bathroom vanities, entertainment centers, and so many more things are basically boxes that then get dressed up or embellished in some way. You’ll realize that many things have boxes at their core. You might think “cool, but I don’t really need to build a lot of boxes,” but think about it a little more. If you’re using hardwood edging, choose fine-thread screws.īy joining boards or plywood panels together at 90° angles, you can easily build boxes of almost any size and shape. If your edging is softwood, use coarse-thread screws. If you’re using 1/2″-wide edging, choose 1″ screws, instead. For 3/4″ plywood and edging that’s at least 3/4″ wide, use 1 1/4″ screws. Drive in pocket-hole screws to secure the edging. You can sand to bring the faces flush, if needed.ĥ. So, make sure you align the faces that will show. Note that plywood is almost always thinner than solid wood of the same stated thickness. For the most seamless transition from the plywood to the solid wood, spread a thin layer of wood glue along the edge of the plywood.Ĥ. Drill pocket holes in the plywood along the edge(s) where you wish to add solid wood.ģ. The minimum width you’ll want to use is 1/2″, as that’s the narrowest width that will accept a pocket-hole screw.Ģ. ![]() Or you can rip edging to any width you want using the Adaptive Cutting System. You can make your solid-wood edging as wide as you want, and you can easily use dimensional boards. Cut your edging piece(s) to length, and to width if necessary. With pocket-hole joinery, you can cover those edges using solid wood with an edge banding joint.ġ. This is a key differentiator from hollow core doors, where the skin or mould is literally glued together with only spacers in between each skin.Plywood is a great material for project building but, in many cases, you won’t want to see the ply edges. In addition to the strength of the dowel construction, glue is also applied in the dowel bore for an even stronger bond. Same function as the top rail, except this horizontal rail sits at the bottom of a door to connect the vertical stiles on each side and panel/s above.ĭowels are used for making strong and tight joints where rails meet the stiles for ultimate strength and durability. Panel designs are customizable, so you can still achieve the look you want without compromising on quality. ![]() Panels can be raised or flat, and are set into the frames of a door. These are the vertical components on each side of the door that join the rails with dowels. This is a horizontal rail that is situated between the vertical stiles at the same height as the lockset for hardware. Intermediate rails are not used in hollow core or solid core construction, which is another reason wood stile and rail doors are much sturdier than moulded and flush door options. These are rails built in between the top and bottom rails, including the lock rail. This is the horizontal rail that is the top frame of the door and connects the stiles on each side and panel/s below. ![]()
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